Client: Primary School in Booval | Project Type: Roof Replacement
Project Overview
When the Primary School at Booval in Queensland needed a major roof overhaul, MRA Roofing & Construction was brought in to deliver a modern, compliant, and long-lasting solution. The project involved a complete roof replacement, addressing years of corrosion, compliance issues, and ongoing maintenance concerns brought about by the local environment.
Challenges Identified
The old roof presented a number of significant challenges. Corrosion had impacted the roof sheets, joins, flashings, screws, and dektites, leading to compromised weather protection. Most of the silicone sealant had deteriorated, making the structure more vulnerable to leaks. The school’s foam gutter guards were trapping more moisture than they prevented, which promoted rust and added to maintenance headaches due to heavy tree debris in the area. In addition, several roof penetrations for air conditioning units and PVC pipes were not compliant with the current building standards, further risking water ingress and structural issues. It was clear the roof had reached the end of its service life and required urgent attention.
Solutions Delivered
Our approach started with the careful removal of approximately 424m² of corroded roof sheeting and aged insulation, ensuring the underlying roof structure could be properly accessed and upgraded. We reinforced the structure by re-tying down the roof, bringing it up to current Australian Standards (AS Standards) for durability in Queensland’s challenging weather.
Next, MRA supplied and installed new Colorbond Corrugated profile roof sheeting in .48 BMT, chosen for its strength and resilience. For improved thermal performance and condensation control, 60mm Heavy Duty Anti-Con insulation was laid under the new sheeting.
To modernise and secure the roof further, we installed new flashings, ridge capping, and custom-fabricated dry pans at all major penetrations (such as AC units and PVC pipes), ensuring complete compliance with regulation. Outdated foam gutter guards were replaced with a modern system tailored to the school's environment, accompanied by a maintenance plan for ongoing management of tree debris.
Products and Services Used
- Colorbond Corrugated Roof Sheeting (.48 Base Metal Thickness)
- 60mm Heavy Duty Anti-Con Insulation
- Custom Flashings and Ridge Capping
- Modern Gutter Guard System
- Dry Pans for Roof Penetrations
- Project Benefits
Thanks to these improvements, the school now enjoys a roof built for longevity, with premium materials chosen to withstand the local climate and reduce long-term maintenance. The new Colorbond finish instantly refreshed the school's appearance. Most importantly, every aspect of the work was carried out to current building and safety codes, providing both confidence and compliance. The project also delivered exceptional product and workmanship warranties, ensuring peace of mind for years to come.
Safety and Logistics
Safety and minimal disruption were paramount. All works were scheduled during the school holiday period, keeping students and staff clear of the site. Heavy lifting was completed with a crane for efficient removal and installation of roofing materials. Temporary edge protection and fencing secured all work-at-height and material storage zones. At project completion, all debris and rubbish were removed, leaving the grounds clean and ready for the school’s return.
Key Outcome
The Booval Primary School now benefits from a new, regulation-compliant, and easy-care roof that not only enhances the building's function but also its appearance. With MRA Roofing & Construction’s commitment to workmanship and safety, the school has a reliable, warrantied roofing solution built to last for years to come.
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